feat(warehouse): deduct consumption from the workshop location it cam… - #274
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jakub-przepiora merged 9 commits intoSep 1, 2026
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…e off Allocation already moved materials.stock_quantity and the picked lot, but nothing said where the material physically was, so a plant running several stores could not tell which one had emptied. Consumption now moves the per-location balance. The location resolves most-specific-first — the picked lot's warehouse, then the line's own stock location (new lines.warehouse_id), then the default raw-material warehouse — and is frozen on the allocation once anything has been deducted, so a correction always credits back the location that actually gave the material up. Deductions move by the difference, not the total, so an operator entry, a correction and batch completion never double-count; cancelling a batch returns what it took. Each deduction writes a stock_movements row carrying the warehouse. The plant-wide quantity is deliberately not moved again. Consumption beyond the location balance is refused when the system-wide block_negative_stock setting is on, and otherwise flags the shortfall on the movement instead of stopping production. The race-safe balance upsert moves into a shared WarehouseStockService, which the stock-document posting path now uses too. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Resolved alongside develop's `consumption_recorded` flag (kept both it and `location_deducted_qty`), the lang files via the i18n resolver, and the CHANGELOG by keeping both Unreleased entries. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Per-location balances belong to the optional Warehouses module (#212), but the consumption deduction ran regardless. A plant that had warehouses once and then switched the module off would still have production booked against — and, with "block negative stock" on, refused by — balances nobody maintains any more. The deduction now returns early when the module is off, the same gate the work-order document listener uses. Rollout runbook documents the new step (pointing a line at its stock location) and both new failure modes. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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📝 WalkthroughWalkthroughProduction lines can reference material warehouses. Material consumption now deducts per-location stock, freezes the selected location, records stock movements, and applies negative-stock rules. Shared warehouse stock logic is used by consumption and stock documents. ChangesLocation-based material consumption
Estimated code review effort: 4 (Complex) | ~45 minutes Merge Risk: 🟠 High · up to This change lets line configuration select the warehouse used for consumption deductions, but an administrator without a valid tenant context can currently bind a line to another tenant’s warehouse, allowing cross-tenant stock and audit changes. Corrections may also restore stock to the wrong location, and selected lot balances can go negative despite the blocking setting. These merge-blocking integrity and isolation risks should be fixed before merge. Sequence Diagram(s)sequenceDiagram
participant Operator
participant MaterialAllocationService
participant ConsumptionLocationService
participant WarehouseStockService
participant StockMovementService
Operator->>MaterialAllocationService: record consumption
MaterialAllocationService->>ConsumptionLocationService: deduct consumed and scrapped quantity
ConsumptionLocationService->>WarehouseStockService: check and adjust location stock
ConsumptionLocationService->>StockMovementService: record location movement
StockMovementService-->>MaterialAllocationService: return movement records
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Full details: Linked Issues checkExplanation The changes satisfy issue Full details: Out of Scope Changes checkResolution Remove the unrelated Polish translation additions, or provide linked objectives that require those feature translations. Keep only translations required for location-based consumption, warehouse stock documents, and related rollout documentation. Full details: Docstring CoverageExplanation Docstring coverage is 44.57% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 92 functions across 20 files. (3 skipped: 3 unsupported.) ✨ Finishing Touches 💡 2📝 Generate docstrings 💡
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Second catch-up: process-template edit guard, plant timezone, material-type admin. No overlap with the consumption path — only the CHANGELOG needed resolving (both Unreleased entries kept, develop's duplicated "### Added" heading collapsed). Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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Inline comments:
In `@backend/app/Http/Controllers/Web/Admin/LineManagementController.php`:
- Line 81: Move the validation rules currently defined inline in
LineManagementController for both store and update actions into dedicated Form
Request classes, and update those actions to type-hint and use the requests’
validated data. Remove the controller-level validation rules, including the
warehouse_id rule, while preserving the existing validation behavior.
- Line 81: Update the warehouse_id validation in LineManagementController to
require an existing warehouse that is active and has a material-accepting kind,
matching the criteria used by warehouseOptions(). Apply the same validation to
both referenced request rules so ConsumptionLocationService::resolveWarehouse()
cannot receive inactive or finished-goods warehouse IDs.
- Line 81: Move the warehouse_id validation from LineManagementController to a
Form Request, preserving nullable validation while replacing the unscoped exists
rule with Rule::exists on warehouses.id constrained by the authenticated user’s
tenant_id. Ensure the controller uses this request and add a test confirming a
warehouse from another tenant cannot be assigned.
In `@backend/app/Services/Material/ConsumptionLocationService.php`:
- Around line 149-152: Update the allocation flow around lotShares() and the
$fromLot calculation to reject allocations whose picked lots belong to different
warehouses instead of selecting the first warehouse; preserve normal processing
for picks from a single warehouse and add a test covering mixed-warehouse lot
picks.
In `@backend/app/Services/Material/MaterialAllocationService.php`:
- Line 264: Update both location deduction call sites in
MaterialAllocationService to deduct the combined actualConsumed and scrap
quantity, keeping the same total for normal consumption and ensuring
cancellation reverses the full consumed-plus-scrapped amount. Add coverage for
recorded consumption with scrap and its cancellation reversal.
In `@backend/app/Services/Warehouse/StockDocumentService.php`:
- Line 339: Update the stock validation around the signed check in
StockDocumentService so blocksNegativeStock() evaluates the selected warehouse’s
material balance, using the same transaction and row-locking behavior as
WarehouseStockService::adjust(). Do not rely solely on global
materials.stock_quantity; reject document issues that make the selected
warehouse balance negative, and add a regression test covering stock in another
warehouse while the selected warehouse is empty.
In `@backend/app/Services/Warehouse/WarehouseStockService.php`:
- Line 49: Update the warehouse balance calculation in WarehouseStockService so
the quantity assigned to stock uses the same four-decimal precision as
location_deducted_qty. Preserve the existing signed adjustment logic while
changing the rounding precision consistently for both balances and deductions.
- Around line 68-70: Update WarehouseStockService::adjust() to acquire the
warehouse-stock row lock and validate the current balance before applying the
delta, rather than relying on the separate WarehouseStockService::available()
check in ConsumptionLocationService::deduct(). Ensure concurrent deductions
cannot both pass validation and drive quantity below the allowed balance, while
preserving the existing adjustment behavior for valid updates.
- Around line 39-42: Wrap the WarehouseStock::create operation in a nested
DB::transaction savepoint so a caught UniqueConstraintViolationException does
not abort the outer transaction; then execute the existing lockForUpdate query
to retrieve the winning row. Keep the current creation values and fallback
behavior unchanged.
In `@backend/tests/Feature/Warehouse/LineStockLocationTest.php`:
- Around line 87-95: Expand test_an_unknown_location_is_rejected and the
surrounding line-creation feature tests to cover guest and wrong-role
authorization, JSON validation returning HTTP 422 for an invalid warehouse_id,
and rejection of a finished-goods warehouse; keep the existing
nonexistent-warehouse assertion and verify backend validation independently of
any UI filtering.
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CHANGELOG.mdbackend/app/Http/Controllers/Web/Admin/LineManagementController.phpbackend/app/Models/Line.phpbackend/app/Models/MaterialAllocation.phpbackend/app/Services/Material/ConsumptionLocationService.phpbackend/app/Services/Material/MaterialAllocationService.phpbackend/app/Services/Material/StockMovementService.phpbackend/app/Services/Warehouse/StockDocumentService.phpbackend/app/Services/Warehouse/WarehouseStockService.phpbackend/app/Sync/ShapeRegistry.phpbackend/database/migrations/2026_08_06_100000_add_warehouse_to_lines.phpbackend/database/migrations/2026_08_06_100001_add_location_deduction_to_material_allocations.phpbackend/lang/en.jsonbackend/lang/pl.jsonbackend/resources/js/Pages/admin/lines/Create.jsxbackend/resources/js/Pages/admin/lines/Edit.jsxbackend/resources/js/Pages/admin/lines/fields.jsbackend/tests/Feature/Warehouse/ConsumptionLocationTest.phpbackend/tests/Feature/Warehouse/LineStockLocationTest.phpdocs/warehouse-erp-rollout.md
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- Line validation moves into StoreLineRequest / UpdateLineRequest (hard rule 3). The stock location must now be a live, active, material-holding warehouse of the caller's own tenant — matching what the picker offers, instead of any row in `warehouses` by id. - Picks spanning two stores are split per lot warehouse. Lot picking is FEFO across lots and ignores warehouses, so the old "first lot's warehouse wins" charged one store for what another gave up. - Scrap is deducted with the consumed quantity at both call sites: it left the store too — only the returned leftover stayed behind. - The balance row is locked before it is read (WarehouseStockService:: lockOrCreate), closing the window where two bookings both passed the sufficiency check and overdrew the location together. - Document posting checks the issuing warehouse's balance as well as the plant-wide quantity, and checks before moving anything rather than relying on the rollback. - The race-losing INSERT runs in a nested transaction: on PostgreSQL a failed statement poisons the whole transaction, so catching the unique violation without a savepoint left the caller's transaction aborted. - Deductions quantise to the balance column's 3 decimals, so the allocation's running total and the balance cannot drift and re-deduct the residue. Tests: scrap (booking + cancellation), picks split across two locations and credited back per store, a warehouse-short posting refused while the plant is long, plus guest / operator authorization, a 422 for JSON clients and rejection of finished-goods and archived locations on the line form. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Third catch-up: MQTT step counting, onboarding preset screen, CLA. No overlap with the consumption path — lang files via the i18n resolver, CHANGELOG kept both Unreleased entries. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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Inline comments:
In `@backend/app/Http/Requests/Concerns/ValidatesLineStockLocation.php`:
- Around line 36-38: Update the tenant filtering in ValidatesLineStockLocation
to reject warehouse IDs whenever tenantId is missing or zero, rather than
skipping the predicate; preserve tenant-scoped validation for valid IDs. Add a
feature test covering an administrator without a valid tenant context and assert
the request returns HTTP 422.
In `@backend/app/Services/Material/ConsumptionLocationService.php`:
- Line 258: Update splitByLocation() to persist the warehouse used for each
picked lot’s initial deduction, and use that per-contribution snapshot for all
subsequent corrections and reversals instead of rereading lot->warehouse_id. Add
a regression test covering a lot moved between the initial deduction and a
correction, preserving the original warehouse debit.
- Line 149: Update the lot-adjustment flow in ConsumptionLocationService so each
selected lot balance is locked and validated before warehouseStock->adjust is
called. If any lot cannot cover its allocated lotDelta, reject the operation and
roll back the transaction without creating a negative lot row; add coverage for
an insufficient picked-lot balance despite a sufficient warehouse total.
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CHANGELOG.mdbackend/app/Http/Controllers/Web/Admin/LineManagementController.phpbackend/app/Http/Requests/Concerns/ValidatesLineStockLocation.phpbackend/app/Http/Requests/Web/Admin/StoreLineRequest.phpbackend/app/Http/Requests/Web/Admin/UpdateLineRequest.phpbackend/app/Services/Material/ConsumptionLocationService.phpbackend/app/Services/Material/MaterialAllocationService.phpbackend/app/Services/Warehouse/StockDocumentService.phpbackend/app/Services/Warehouse/WarehouseStockService.phpbackend/lang/en.jsonbackend/lang/pl.jsonbackend/tests/Feature/Warehouse/ConsumptionLocationTest.phpbackend/tests/Feature/Warehouse/LineStockLocationTest.phpbackend/tests/Feature/Warehouse/StockDocumentServiceTest.php
🚧 Files skipped from review as they are similar to previous changes (4)
- backend/app/Http/Controllers/Web/Admin/LineManagementController.php
- backend/app/Services/Material/MaterialAllocationService.php
- CHANGELOG.md
- backend/lang/pl.json
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Fourth catch-up: planner maintenance tiles, timezone JSON fix. Lang files via the i18n resolver; CHANGELOG kept every Unreleased entry and collapsed the duplicated "### Added" headings develop's merges left behind. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
…ation - A picked lot the location cannot cover is refused on its own account. The material total having enough is a different question: it is every lot plus the untracked remainder, so consuming an empty lot used to leave a negative lot row behind a healthy-looking total. Every lot row is now locked and checked before any of them moves, in lot-id order so two bookings cannot deadlock. - Each pick freezes the location it was deducted from (allocation_lot_picks.consumption_warehouse_id), so a lot moved between the deduction and the correction still credits back the store that gave the material up — the same rule the allocation already followed, one level down. - The line's stock-location rule keeps mirroring TenantScope (scope when there is a tenant, no clause when there is not) rather than rejecting on a null tenant: tenancy is dormant on single-tenant installs, where users and warehouses both carry a null tenant_id and the picker offers all of them. Rejecting there would refuse every valid warehouse. A test now pins the cross-tenant rejection that the clause exists for. Tests: a moved lot credited back to the store it left, a picked lot the location cannot cover refused with nothing moved, and another tenant's warehouse rejected while the caller's own is accepted. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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…tock-deduction-by-location # Conflicts: # CHANGELOG.md # backend/lang/en.json # backend/lang/pl.json # backend/resources/js/Pages/admin/lines/Create.jsx # backend/resources/js/Pages/admin/lines/Edit.jsx
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Summary
Consumption booked on the shop floor is now deducted from the stock location it was actually taken off, so
per-location balances reflect what production used. Until now allocation moved only the plant-wide
materials.stock_quantityand the picked lot — nothing said where the material sat, and location balances movedonly when someone manually posted a warehouse document.
lines.warehouse_id(Admin → Lines → Stock location), optional.warehouse. Frozen on the allocation at the first deduction, so a correction credits back the store that actually gave
the material up.
cancelling a batch returns everything it took.
stock_movementsrow carrying the warehouse. The plant-wide quantity isdeliberately not moved again (allocation already booked it).
(422 on the API, flash error in admin); with it off, the movement records the shortfall instead of stopping
production.
WarehouseStockService, now used by the stock-document postingpath too.
New:
ConsumptionLocationService,WarehouseStockService,lines.warehouse_id,material_allocations.consumption_warehouse_id/location_deducted_qty. All nullable/defaulted — existing installsunaffected. Rollout steps in
docs/warehouse-erp-rollout.md.Type of change
Related issue
Closes #97
Testing
ConsumptionLocationTest(18) — deduction, location precedence (lot > line > default), frozen location, delta-onlybooking, downward correction, batch completion, batch cancellation, refusal when negatives are blocked, shortfall
flagging when they are not, module-off gate.
LineStockLocationTest(5) — the line form offers raw-material locations, create/re-point, unknown locationrejected, no location still valid.
Tested manually in browser
php artisan testpasses — full gate green: 2520 tests, 8233 assertionsTested as Operator / Supervisor / Admin role (if UI change)
npm run buildOK, pint clean on all changed PHP.Checklist
.envsecrets committedadd_warehouse_to_lines,add_location_deduction_to_material_allocations(reversible
down())$fillableupdated if new model columns added —Line,MaterialAllocation(+ casts)ResourceForm, no new endpointcomposer auditclean — 6 pre-existing advisories onleague/commonmark(transitive); no dependencies addedhere, same output on
developSummary by CodeRabbit
New Features
Documentation